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Environmental Steward Service Project for a Pharmaceutical Wastewater Facility in Jiangxi

Solution:Applied MicroMotion®-N and MicroMotion®-Den to address the collapse of the nitrification and denitrification systems caused by high concentrations of 2,3-dichloropyridine nitrogen and other toxic influent components.

Processing Scale:1500m³/d

Treatment Effect:Effluent from the biological treatment tank achieved total nitrogen < 70 mg/L and ammonia nitrogen < 50 mg/L.

Characteristics

1.1.Key Pollutants:

2,3-Dichloropyridine, Oxadiazon API, D-threo-p-methylsulfonylphenylserine ethyl ester, 2,5-Diamino-4,6-dihydroxypyrimidine hydrochloride, and (1R,4S)-1-Amino-4-hydroxymethyl-2-cyclopentene hydrochloride, among other pharmaceutical intermediates and active pharmaceutical ingredients (APIs).

1.2 Key Characteristics:

High salinity

High organic nitrogen content

High total nitrogen

High ammonia nitrogen

Complex influent composition

Shock loads


Plant Profile

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Description

名称

单位

进水

出水

处理目标

氨氮

mg/L

425

426

50

总氮

mg/L

513

441

70

COD

mg/L

547

438

500

Based on the data above, ammonia nitrogen removal was minimal. Since nitrate and nitrite levels in the influent were nearly undetectable, it is estimated that organic nitrogen accounts for approximately 14% of the total nitrogen, indicating that the system had a weak initial ammonification capacity.


Option

1. Data analysis and bench-scale testing indicated that high concentrations of toxic substances (such as 2,3-dichloropyridine and free ammonia) were inhibiting nitrifying bacterial activity.

2. Low-concentration influent was pumped into the system, and the return flow rate was increased to accelerate the dilution of toxic compounds in the mixing tank. Non-compliant wastewater was temporarily diverted to the emergency tank for further treatment.

3. Ensured sufficient system alkalinity (alkalinity > 7.14 times the ammonia nitrogen concentration), maintained dissolved oxygen in the aerobic zone above 2 mg/L, and kept pH between 8.0 and 8.5.

4. Dosed 800 kg of MicroMotion®-N.


Result

Following the corresponding adjustments, the ammonia nitrogen removal rate reached 99%, with effluent ammonia nitrogen consistently maintained below 10 mg/L, well below the discharge limit of 50 mg/L, meeting the requirements.

The total nitrogen removal rate ranged from 90% to 93%, with effluent total nitrogen stably maintained below 40 mg/L, which is also lower than the discharge limit of 70 mg/L. The system successfully resumed stable and compliant operation.


Periodic Service

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