Home Application Cases Environmental Doctor Service Cases Coal-to-Methanol Wastewater Ammonia Nitrogen Recovery Project
Coal-to-Methanol Wastewater Ammonia Nitrogen Recovery Project

Solution:MicroMotion®-N were applied to improve sludge activity and rapidly establish a stable nitrification system. The project met its retrofit objectives, with tailored upgrade plans, training materials, and experimental protocols provided based on on-site requirements.

Processing Scale:130m³/h

Treatment Effect:The treatment capacity of Corridor 1-6-7 reached ≥50 m³/h, with effluent ammonia nitrogen stably maintained at ≤25 mg/L.

Characteristics

1.High mineral content (hard water)

2.High alkalinity

3.Complex COD composition

4.High Kjeldahl nitrogen

Plant Profile

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Description

System influent COD: 500–600 mg/L,

System influent ammonia nitrogen (NH₃-N): 250 mg/L,

System influe pH: 7.5–8.5.

Although all indicators initially met discharge standards during early operation, the system was later affected by influent ammonia nitrogen, hardness, and suspended solids (SS). As a result, the treatment capacity of a single corridor was approximately 15 m³/h, which fell short of the design requirement.


Option

(1) Activated Sludge Dosing: Added a total of 45 tons of biological sludge (with 80% moisture content) on September 20, 22, and 30, with 15 tons dosed each time.

(2)  Acclimation and Cultivation: Started the sludge acclimation and biofilm formation stage in October. During this period, the flow rate was gradually increased from 5 m³/h to 15 m³/h, with dissolved oxygen maintained at approximately 4 mg/L. Following recommendations, crude methanol (98%) and disodium hydrogen phosphate were added to the O-tank inlet as carbon and phosphorus sources.

(3) Bacterial Inoculation: Applied MicroMotion®-N to the biological wastewater treatment system to improve sludge activity and rapidly establish a stable nitrification process.


Result

After inoculation with MicroMotion®-N, effluent ammonia nitrogen significantly decreased within 2–5 days; by days 5–20, ammonia nitrogen levels were maintained at ≤ 40 mg/L.

After commissioning:

The 1-6-7 corridor achieved a treatment capacity of 50 m³/h.

Effluent ammonia nitrogen remained stable at 25 mg/L.


Periodic Service

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